Management of waste rock and tailings: a factor taken into consideration from the outset of the project.

If the EMILI project goes ahead, it will generate mine waste rock and concentration and conversion tailings. Managing these materials is a real technical and economic challenge. Technical, because solutions have to be found to prevent these materials from accumulating and to ensure that they are properly stored and treated. Economic, because managing these products can be costly. 

Reducing the volume of concentration tailings at the source 

Mine tailings are the products made up of soil and rock excavated during the operation of a mine, after extraction of the commercially recoverable part of the ore (in this case, the lithiniferous mica). With the EMILI project, Imerys is seeking to reduce the volume of waste rock at source by:

  • Recovering some of the ore and elements contained in the Beauvoir granite, in particular, feldspar and tin;
  • The use of waste rock and tailings to gradually backfill the mine's extraction chambers. 

However, due to the increase in volume of mine rock, it is not possible to put everything that has been extracted back underground (a rock takes up more volume once it is extracted - and crushed - than in its original form).

Imerys therefore plans to use the remaining waste rock and tailings (510,000 metric tons per year) to backfill the Beauvoir Kaolin Quarry.

Recovering conversion co-products and tailings

Conversion transforms lithium into lithium hydroxide. To achieve this, it must be dissociated from the other constituents of the mica (iron, aluminum, silicates, etc.) using reagents. These different elements react with each other to form new products.

Some of them could be recycled. Calcium carbonate (limestone), for example, is one of the minerals used in the industry and could potentially find new outlets. Another example is sodium chloride, which is generally used to remove snow and ice from roads. However, some elements are not yet commercially viable.

Leaching and neutralization tailings make up the bulk of these and could be used to backfill old quarries. However, discussions between manufacturers are continuing in order to find as many solutions as possible for the majority of the tailings.

Waste rock

Waste rock is the soil and rock excavated during the operation of a mine, while the commercially valuable part of the ore is being recovered. Waste rock is the rock left over from mining operations that has no commercial value. This waste rock is used to backfill the mine or to restore the site.

Tailings

Tailings are the solid products that remain after processing the ore to extract the relevant substances. Tailings may include unrecovered substances and/or chemicals used in the ore processing process.